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How Do Heat Recovery Systems Work?

Heat recovery systems are an increasingly popular technology for reducing energy consumption in buildings and industrial processes. These systems recover waste heat from various sources, including ventilation systems, process streams, and exhaust gases, and transfer it to other applications where it can be used to meet heating or cooling demands. In this article, we will explore how heat recovery systems work, their benefits, and some common applications.

 

How do heat recovery systems work?


Heat recovery systems work by transferring waste heat from a source to a destination where it can be used. The heat can be transferred either directly, as in the case of a heat exchanger, or indirectly, through the use of a heat pump.

 

Heat exchangers are the most common type of heat recovery system. They are typically used to recover heat from ventilation systems, where the heat is transferred from the exhaust air to the incoming fresh air. The heat exchanger consists of a series of plates or tubes that are arranged to allow the two air streams to pass through without mixing. As the two air streams pass each other, heat is transferred from the warmer exhaust air to the cooler fresh air.

 

Heat pumps, on the other hand, work by compressing and expanding a refrigerant gas to transfer heat from one location to another. In a heat recovery system, a heat pump can be used to transfer heat from a low-temperature source, such as exhaust air or wastewater, to a higher-temperature destination, such as a heating or cooling system.

 Bangladesh 200MW HFO Power Station Exhaust Gas Heat Recovery System

Bangladesh 200MW HFO Power Station Exhaust Gas Heat Recovery System


Benefits of heat recovery systems


Heat recovery systems offer several benefits, including:

 

  • Energy savings: By recovering waste heat and using it to meet heating or cooling demands, heat recovery systems can significantly reduce energy consumption and costs.

  • Environmental benefits: Reduced energy consumption also means reduced greenhouse gas emissions, helping to mitigate climate change.

  • Improved indoor air quality: Heat recovery systems can help maintain a healthy indoor environment by providing fresh air without the need for additional heating or cooling.

  • Increased comfort: By recovering heat and reusing it for heating or cooling, heat recovery systems can help maintain a more consistent and comfortable indoor temperature.

 

Common applications of heat recovery systems


Heat recovery systems can be used in a variety of applications, including:

 

  • Ventilation systems: Heat recovery systems can recover waste heat from exhaust air and transfer it to incoming fresh air, reducing the energy required to heat or cool the building.

  • Industrial processes: Heat recovery systems can be used to recover waste heat from process streams, such as those generated by boilers, furnaces, or ovens, and transfer it to other applications, such as preheating combustion air or process water.

  • Waste heat recovery: Heat recovery systems can be used to recover waste heat from sources such as exhaust gases or wastewater, and transfer it to other applications such as space heating or hot water.

  • Refrigeration systems: Heat recovery systems can be used to recover waste heat from refrigeration systems and transfer it to other applications such as heating hot water or preheating process streams.

  • Combined heat and power (CHP) systems: CHP systems generate electricity and recover waste heat from the process. The waste heat is then used for heating and cooling applications.


As one of the larget boiler and pressure vessel manufacturer in China, Kaineng Technology's products have been widely used in coal-fired plants, ferroalloys, oil field, coking plant, coal mine, gas oil fired and biogas stations, and exported to Russia, Japan, Bangladesh,Pakistan, France, Northern Europe and so on countries and regions. If you need more information or support on heat recovery systems, please don’t hesitate to contact us at info@kaineng.cn, we will try our best to support you.